China OEM Downhole Mud Motor Tungsten Carbide Radial Bearing Directional Drilling Motor Tc Bearing PDC Bearing in Oil&Gas bearing and race

Merchandise Description

OEM Downhole Mud Motor Tungsten Carbide Radial Bearing Directional Drilling Motor TC bearing PDC bearing In Oil&Gas 

Introudction:
Zonco has been specialised in production cemented carbide elements by supplying drawings-based mostly customization,and have abundant experiences in different use resistance merged with tungsten carbide and stainless metal materials based on customer’s drawings and specific requirements.

Welcome to contact us for far more specifics if you have demand for challenging alloy elements utilized in oil&gas wellhead&downhole,mining, chemical market, coal chemical market, pump valve, photo voltaic power, nuclear vitality, navy market, equipment,and so forth.

Description:
Mud motor is 1 of the most widely utilised equipments in directional drilling,in which TC Bearing is the most important elements.
ZONCO undertake innovative vacuum sintering approach and HIP sintering approach to properly mix sintered cemented carbide layer and steel entire body of Tc bearing ,considerably increase its resistance to abrasion,erosion and corrosion from mud fluid in drilling mutor,therefore guarantee that downhole motor could stably perform in directional drilling.
Examine to TC bearing,PDC bearing is a more modern design which ZONCO could also provide and welcome to seek the advice of!

Polycrystalline CZPT (PCD) radial bearings are comprised of a collection of PCD inserts assembled (normally by brazing) in carrier rings. A common PCD radial bearing set contains a rotating and stationary bearing ring. These 2 rings oppose each other with the PCD surface on the within diameter of 1 ring in direct get in touch with with the PCD area on the exterior diameter of the mating ring.

Custom-made PDC&Tungsten Carbide Bearing,Thrust&Radial Bearing

Main Goods lines:
1.Radial Thrust Bearing & PDC,TC Bearing
2.Tungsten Carbide Nozzles and Enamel
three.Valve Trim (Valve Stem/plug and seats)
four.MWD & LWD Carbide Parts
5.Carbide Areas for Downhole Resources
six.Carbide Dress in Elements for Mechanical Equipments
7.Other Carbide Wear Areas employed in severe complex and serious functioning situations (large temperature, powerful corrosion and put on)

Customizable Goods Display:

Tungsten Carbide Grades,Properties and Software

Quality WC% Co/Ni% Physical and mechanical homes Grain measurement
μm

Suggested software

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 one hundred fifteen.3-fifteen.five 1200 ninety five.five .three Ultra higher hardness, high wear resistance, corrosion resistance, with specific hurt resistance
YG04X 96 4 fifteen.-15.2 1600 ninety two.8 .8-1. Suited for wire drawing die, non-ferrous steel wire tensile put on-resisting areas
YG06 ninety four six fourteen.8-15.one 2500 ninety. one.two Great put on resistance, very good compression resistance, suitable for put on resistance and large strain resistance components, very good thermal rigidity
YG06X ninety four six fourteen.8-15.1 2400 ninety one.five 1.
YG06A 94 six fourteen.8-15.one 2150 92.5 .6-.8
YG08 92 8 fourteen.6-fourteen.nine 2700 89. one.2-1.6 Very good standard performance, utilised for normal use – resistant parts, molds, general equipment, etc
YG10.2 ninety 10 fourteen.3-fourteen.6 3800 ninety one.eight .seven Sub-good tungsten carbide particles, great standard performance
YG10X 90 10 14.3-fourteen.6 4000 ninety two.two .six Ultra wonderful tungsten carbide particles, excellent warmth resistance
YG11 89 11 14.3-fourteen.seven 2800 88.5 1.2-1.six Anti-use, anti-erosion, good thorough mechanical strength, suited for use-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.five one.-1.2 Anti-erosion, excellent complete mechanical toughness, suited for affect-resistant wear-resistant elements, molds, and roller rings.
YG15 85 fifteen 13.8-14.2 3000 86.five one.2-1.six
YG15X eighty five fifteen thirteen.8-fourteen.2 4500 89. .seven Sub-fantastic tungsten carbide particles, with very good wear resistance and superb toughness, which is suited for generating integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 eighty five. 1. Excellent use resistance and toughness
YN06 94 6 fourteen.5-fourteen.9 2000 ninety. 1.two Non-magnetic alloy, ideal for sealing ring, non-magnetic dress in-resistant elements and corrosion-resistant parts.
YN09 ninety one nine fourteen.3-14.6 2300 89. 1.2-1.six
YN11 89 eleven 14.-fourteen.three 2600 88. one.two

Why choose us:
1. Knowledgeable with new generating technological innovation and amenities of surface area treatment method to enhance hardness,corrosion resistance
erosion resistance with lower cost.
2. Customized service is offered according to client’s drawings or requirements.
three. Generation lines entirely accord with International High quality Certification of ISO9001.
four. Manufacturing unit direct sale with twenty-thirty% cost off.
5. More versatile creation administration with faster lead time.

What is surface area remedy and its advantages?
Floor remedy is an further method utilize cemented carbide to the floor of a material for the objective of adding capabilities this kind of as erosion resistance,corrosion resistance and dress in resistance or bettering the hardness,by which reduced the price when compared to the value of utilizing complete cemented alloy,and continue being the alloy very good performance on the materials.

Floor therapies can be broadly classified into removing processes, these kinds of as scraping or melting the surface area, and additive procedures, such as painting,coating which incorporate cemented carbide to the area.there are 4 specialized surface area treatment options we have in impression below as additive processes to very boost residence of use resistance and erosion resistance.

Global Quality Certification ISO9001 of Cemented Tungsten Carbide

Generation Plant/Manufacturing unit
Handle: Constructing A3, Small Enterprises Advertising Park, Huanhe Street(N), Xihu (West Lake) Dis. District, HangZhou, ZheJiang , China
Welcom to check out our manufacturing unit in HangZhou,China! and remember to come to feel free of charge to contact me if you happen to be hunting for large top quality supplier of cemented tungsten carbide areas and supplies.

The division of raw virgin preparation and compression

The division of HIP sintering

The factory’s interior

Technological approach of cemented carbide

Corporation Primary Gate

Meeting/Conference place


/ Piece
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2 Pieces

(Min. Order)

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Standard: ISO9001:2015
Application: Oil and Gas, Pump, Mwd, Lwd
Material: Tungsten Carbide
Type: Tungsten Carbide Radilal Bearing
Industry: Oil & Gas Industry
Advantage: Wear-Resisting Long Life

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Customization:
Available

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Grade WC% Co/Ni% Physical and mechanical properties Grain size
μm

Recommended application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 0 15.3-15.5 1200 95.5 0.3 Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X 96 4 15.0-15.2 1600 92.8 0.8-1.0 Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06 94 6 14.8-15.1 2500 90.0 1.2 Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X 94 6 14.8-15.1 2400 91.5 1.0
YG06A 94 6 14.8-15.1 2150 92.5 0.6-0.8
YG08 92 8 14.6-14.9 2700 89.0 1.2-1.6 Good general performance, used for usual wear – resistant parts, molds, general tools, etc
YG10.2 90 10 14.3-14.6 3800 91.8 0.7 Sub-fine tungsten carbide particles, good general performance
YG10X 90 10 14.3-14.6 4000 92.2 0.6 Ultra fine tungsten carbide particles, excellent heat resistance
YG11 89 11 14.3-14.7 2800 88.5 1.2-1.6 Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.5 1.0-1.2 Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15 85 15 13.8-14.2 3000 86.5 1.2-1.6
YG15X 85 15 13.8-14.2 4500 89.0 0.7 Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 85.0 1.0 Excellent wear resistance and toughness
YN06 94 6 14.5-14.9 2000 90.0 1.2 Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09 91 9 14.3-14.6 2300 89.0 1.2-1.6
YN11 89 11 14.0-14.3 2600 88.0 1.2

/ Piece
|
2 Pieces

(Min. Order)

###

Standard: ISO9001:2015
Application: Oil and Gas, Pump, Mwd, Lwd
Material: Tungsten Carbide
Type: Tungsten Carbide Radilal Bearing
Industry: Oil & Gas Industry
Advantage: Wear-Resisting Long Life

###

Customization:
Available

|


###

Grade WC% Co/Ni% Physical and mechanical properties Grain size
μm

Recommended application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 0 15.3-15.5 1200 95.5 0.3 Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X 96 4 15.0-15.2 1600 92.8 0.8-1.0 Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06 94 6 14.8-15.1 2500 90.0 1.2 Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X 94 6 14.8-15.1 2400 91.5 1.0
YG06A 94 6 14.8-15.1 2150 92.5 0.6-0.8
YG08 92 8 14.6-14.9 2700 89.0 1.2-1.6 Good general performance, used for usual wear – resistant parts, molds, general tools, etc
YG10.2 90 10 14.3-14.6 3800 91.8 0.7 Sub-fine tungsten carbide particles, good general performance
YG10X 90 10 14.3-14.6 4000 92.2 0.6 Ultra fine tungsten carbide particles, excellent heat resistance
YG11 89 11 14.3-14.7 2800 88.5 1.2-1.6 Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.5 1.0-1.2 Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15 85 15 13.8-14.2 3000 86.5 1.2-1.6
YG15X 85 15 13.8-14.2 4500 89.0 0.7 Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 85.0 1.0 Excellent wear resistance and toughness
YN06 94 6 14.5-14.9 2000 90.0 1.2 Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09 91 9 14.3-14.6 2300 89.0 1.2-1.6
YN11 89 11 14.0-14.3 2600 88.0 1.2

How to Replace a Bearing

If you want to select a bearing for a specific application, you should know a few basics. This article will give you an overview of ball, angular contact, and sliding-contact bearings. You can choose a bearing according to the application based on the characteristics of its material and preload. If you are not sure how to choose a bearing, try experimenting with it. The next step is to understand the Z-axis, which is the axes along which the bearing moves.

Z axis

When it comes to replacing your Z axis bearing, there are several things you must know. First, you need to make sure that the bearings are seated correctly. Then, you should check the tension and rotation of each one. To ensure that both bearings are equally tensioned, you should flex the Core to the desired angle. This will keep the Z axis perpendicular to the work surface. To do this, first remove the Z axis bearing from its housing and insert it into the Z axis motor plate. Next, insert the flanged bearing into the Z axis motor plate and secure it with two M5x8mm button head cap screws.
Make sure that the bearing plate and the Z Coupler part are flush and have equal spacing. The spacing between the two parts is important, as too much spacing will cause the leadscrew to become tight. The screws should be very loose, with the exception of the ones that engage the nylocks. After installing the bearing, the next step is to start the Z axis. Once this is done, you’ll be able to move it around with a stepper.

Angular contact

bearing
Ball bearings are made with angular contacts that result in an angle between the bearing’s races. While the axial load moves in one direction through the bearing, the radial load follows a curved path, tending to separate the races axially. In order to minimize this frictional effect, angular contact bearings are designed with the same contact angle on the inner and outer races. The contact angle must be chosen to match the relative proportions of the axial and radial loads. Generally, a larger contact angle supports a higher axial load, while reducing radial load.
Ball bearings are the most common type of angular contact bearings. Angular contact ball bearings are used in many applications, but their primary purpose is in the spindle of a machine tool. These bearings are suitable for high-speed, precision rotation. Their radial load capacity is proportional to the angular contact angle, so larger contact angles tend to enlarge with speed. Angular contact ball bearings are available in single and double-row configurations.
Angular contact ball bearings are a great choice for applications that involve axial loads and complex shapes. These bearings have raceways on the inner and outer rings and mutual displacement along the axial axis. Their axial load bearing capacity increases as the contact Angle a rises. Angular contact ball bearings can withstand loads up to five times their initial weight! For those who are new to bearings, there are many resources online dedicated to the subject.
Despite their complexity, angular contact ball bearings are highly versatile and can be used in a wide range of applications. Their angular contact enables them to withstand moderate radial and thrust loads. Unlike some other bearings, angular contact ball bearings can be positioned in tandem to reduce friction. They also feature a preload mechanism that removes excess play while the bearing is in use.
Angular contact ball bearings are made with different lubricants and cage materials. Standard cages for angular contact ball bearings correspond to Table 1. Some are machined synthetic resins while others are molded polyamide. These cage materials are used to further enhance the bearing’s axial load capacity. Further, angular contact ball bearings can withstand high speeds and radial loads. Compared to radial contact ball bearings, angular contact ball bearings offer the greatest flexibility.

Ball bearings

bearing
Ball bearings are circular structures with two separate rings. The smaller ring is mounted on a shaft. The inner ring has a groove on the outer diameter that acts as a path for the balls. Both the inner and outer ring surfaces are finished with very high precision and tolerance. The outer ring is the circular structure with the rolling elements. These elements can take many forms. The inner and outer races are generally made of steel or ceramic.
Silicon nitride ceramic balls have good corrosion resistance and lightweight, but are more expensive than aluminum oxide balls. They also exhibit an insulating effect and are self-lubricating. Silicon nitride is also suitable for high-temperature environments. However, this type of material has the disadvantage of wearing out rapidly and is prone to cracking and shattering, as is the case with bearing steel and glass. It’s also less resistant to heat than aluminum oxide, so it’s best to buy aluminum nitride or ceramic ball bearings for applications that are subjected to extremely high temperatures.
Another type of ball bearings is the thrust bearing. It has a special design that accommodates forces in both axial and radial directions. It is also called a bidirectional bearing because its races are side-by-side. Axial ball bearings use a side-by-side design, and axial balls are used when the loads are transmitted through the wheel. However, they have poor axial support and are prone to separating during heavy radial loads.
The basic idea behind ball bearings is to reduce friction. By reducing friction, you’ll be able to transfer more energy, have less erosion, and improve the life of your machine. With today’s advances in technology, ball bearings can perform better than ever before. From iron to steel to plastics, the materials used in bearings have improved dramatically. Bearings may also incorporate an electromagnetic field. So, it’s best to select the right one for your machine.
The life expectancy of ball bearings depends on many factors, including the operating speed, lubrication, and temperature. A single million-rpm ball bearing can handle between one and five million rotations. As long as its surface contact area is as small as possible, it’s likely to be serviceable for at least one million rotations. However, the average lifespan of ball bearings depends on the application and operating conditions. Fortunately, most bearings can handle a million or more rotations before they start showing signs of fatigue.

Sliding-contact bearings

bearing
The basic principle behind sliding-contact bearings is that two surfaces move in contact with one another. This type of bearing works best in situations where the surfaces are made of dissimilar materials. For instance, a steel shaft shouldn’t run in a bronze-lined bore, or vice versa. Instead, one element should be harder than the other, since wear would concentrate in that area. In addition, abrasive particles tend to force themselves into the softer surface, causing a groove to wear in that part.
Sliding-contact bearings have low coefficients of friction and are commonly used in low-speed applications. Unlike ball and roller bearings, sliding contact bearings have to be lubricated on both sides of the contacting surfaces to minimize wear and tear. Sliding-contact bearings generally are made of ceramics, brass, and polymers. Because of their lower friction, they are less accurate than rolling-element bearings.
Sliding-contact bearings are also known as plain or sleeve bearings. They have a sliding motion between their two surfaces, which is reduced by lubrication. This type of bearing is often used in rotary applications and as guide mechanisms. In addition to providing sliding action, sliding-contact bearings are self-lubricating and have high load-carrying capacities. They are typically available in two different types: plain bearings and thrust bearings.
Sliding-contact linear bearing systems consist of a moving structure (called the carriage or slide) and the surfaces on which the two elements slide. The surfaces on which the bearing and journal move are called rails, ways, or guides. A bore hole is a complex geometry, and a minimum oil film thickness h0 is usually used at the line of centers. It is possible to have a sliding-contact bearing in a pillow block.
Because these bearings are porous, they can absorb 15 to 30% of the lubrication oil. This material is commonly used in automobile and machine tools. Many non-metallic materials are used as bearings. One example is rubber, which offers excellent shock absorbency and embeddability. While rubber has poor strength and thermal conductivity, it is commonly used in deep-well pumps and centrifugal pumps. This material has high impact strength, but is not as rigid as steel.

China OEM Downhole Mud Motor Tungsten Carbide Radial Bearing Directional Drilling Motor Tc Bearing PDC Bearing in Oil&Gas     bearing and raceChina OEM Downhole Mud Motor Tungsten Carbide Radial Bearing Directional Drilling Motor Tc Bearing PDC Bearing in Oil&Gas     bearing and race
editor by CX 2023-04-03