China factory Guide Wire Straightening Wheel A507/A603/A806/A1001/A1002/A150 Track Roller Bearing bearing bronze

Product Description

Product Description

The scope of application of the straightening wheel : cables, steel bars and steel wires undergo gradual and continuous straightening and shaping to obtain the final product. Reasonable operations in different steps for coils or coils and unnatural shapes.
Therefore, for each step of production, the turning process must be completed by its material support part. At this time, the straightening and shaping operation starts. Specifically, it can be divided into 3 steps:

1. Straightening, returning the material to its original shape, this step is completed by the first few guiding straightening wheels.

2. Remove the residual form of the material body due to the reel. This step is completed by the guided straightening wheel located in the middle of the straightening machine.

3. The last few guiding straightening wheels of the straightening machine complete the forming of the steel wire. Generally, the placement angle of these guiding straightening wheels  is the same as the first few guiding straightening wheels. 90 degree angle.

Usually these 3 steps should be combined. The reason is that the straightening machine uses 5, 7, 9, 11 or 13 CZPT straightening wheels on the 2 planes.
The manufacturing accuracy of the CZPT straightening wheel has a major influence on the quality of the final product (wire) and the service life of the CZPT straightening wheel. Therefore, the V-shaped correction groove on the outer ring should be in line with the CZPT The other parts of the straightening wheel have the same geometric characteristics and accuracy, which is very important. For this reason, the V groove of the Xihu (West Lake) Dis. CZPT straightening wheel is guided to the straightening wheel. It has been precision processed before assembly. It is dangerous to grind this groove on an assembled CZPT straightening wheel, because the roller may be damaged, so uniformity and geometric accuracy cannot be guaranteed. The service life of the straightening wheel will be shorter, and the quality of the wire drawing will also be impaired.
 

Application:
Machine tool-glass fiber cable (lawn mower) Spring manufacturing machine Wire manufacturing machine Reel, non-reel rewinding machine Fine and high-precision wire drawing.

Specification as followings :

 

Bearing No. Dimensions(mm) Basic Load  Weight
d D D1 B Ra a R Cw(KN) Cow(KN) G
A507.2Z 5 21 19 6 0.5 90 0.3 2.2 0.89 11
A507.2RS 5 21 19 6 0.5 90 0.3 2.2 0.89 11
A603.2Z 6 21 19 6 0.5 90 0.3 2.2 0.89 11
A603.2RS 6 21 19 6 0.5 90 0.3 2.2 0.89 11
A806.2Z 8 26 23 7 0.5 90 0.3 3.3 1.37 19
A806.2RS 8 26 23 7 0.5 90 0.3 3.3 1.37 19
A1001.2Z 10 30 27 8 0.5 90 0.3 4.55 1.97 31
A1001.2RS 10 30 27 8 0.5 90 0.3 4.55 1.97 31
A1002.2Z 10 35 31 9 0.5 90 0.6 6 2.68 46
A1002.2RS 10 35 31 9 0.5 90 0.6 6 2.68 46
A1500.2Z 15 47 41 11 0.5 90 0.6 7.6 3.7 104
A1500.2Z 15 47 41 11 0.5 90 0.6 7.6 3.7 104
AT8E00* 8 25 20.4 14 0.7 70 2 5.09 2.6 34

 

Company Profile

HangZhou Jpg bearing & Equipment co ltd

Excellent Manufacturer of
bearings
*The domentic Leading numerical control production equipment ensures the accuracy consisitency and stability of the products .
*Advanced production equipment and high quality tecnician team ensure the quality of bearing products .
*Advanced automation equipment ensure the quality of products while taking into account the production efficiency .
Leading Equipment

JPG Bearingis a comprehensive manufacture and service providers with world’s leading bearing manufacture process and management technique in china. We are selling all kinds of ball and roller bearings products with international standard and technology level of low noise, high load and long life. Welcome to inquiry!
 

Main products

1.Taper roller bearing

2.Deep groove ball bearing

3.cylindrical roller bearing

3.spherical roller bearing

4.linear bearing

5.pillow block bearing

6 OEM all knid of famous brand

7. Non-standard bearing

 

Quality Testing

Rigorous Testing

Perfect precision testing equipment ,fullly meet the requirements of bearing R&D and manufacturing .Strict and rigourour quality inspectors strictly abide by product quality standards and strictly control the whole process of products from test to prodution.

High -ending tessing equipment ,professional operation technicians and rigorous procrssing procedures an the guarantee of quality

with the unremitting purcuit of perfec products ,the company has established the industry’s top testing laboratory ,sound quality control rules,and a well -trained professional testing team.Every process from raw materials of finished products is sticklty tested to ensure high quality products. Delivere to the customer .
 

Packaging & Shipping

Packaging:
1. Neutral Package: Plastic Bag + Carton + Pallet;
2. Commercial Package: Plastic Bag + Box + Carton + Pallet;
3. As the clients’ requirement.

Delivery:
1. Less than 1000 pcs , we will send by express. ( Door to Door, Convenient ),
or by air transport. ( Fastest and safest, but expensive )
2. More than 1000pcs , we will send by sea. ( Cheapest, safe )

FAQ

FAQ
1. Can I get some samples?
A: Yes, sample is available for quality check and market test.

2. Can we do our logo or brand on the package?
A: Yes, we can do OEM.

3. What’s the delivery time?
A: It usually takes about 10-25 working days for production based on specifications for your order and quantity.

4. What’s your payment terms?
A: We usually accept T/T or L/C at sight as the main payment
terms, an d other payment can also be negotiated.

5. What’s your warranty terms?A: We offer different warranty time for different components,
please contact us for details
Payment:

1. Less than 1000 pcs , 100% T/T, Western Union in advance.
2. Between 1000-10000pcs, TT, Western Union, MoneyGram.
3. More than 10000pcs , TT, L/C ,Western Union, MoneyGram.
Dealing Process:

Send us inqry———Quotation———–Confirmation for all information———-Proforma Invoice————-Payment———–Shipping goods and documents.

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Contact Angle:
Aligning: Non-Aligning Bearing
Separated: Unseparated
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

track bearing

What are the considerations for selecting the right track bearings for a particular application?

Selecting the right track bearings for a particular application requires careful consideration of various factors to ensure optimal performance, reliability, and longevity. Here are the key considerations to keep in mind:

  • Load Requirements: Assess the expected load conditions in the application. Consider both the static and dynamic loads that the track bearings will need to support. Determine the maximum load capacity required to ensure that the selected bearings can handle the anticipated loads without premature failure or excessive wear.
  • Speed and Acceleration: Evaluate the speed and acceleration requirements of the application. Higher speeds and rapid accelerations can impose additional stresses on the track bearings. Choose bearings with suitable speed and acceleration ratings to ensure they can operate effectively within the desired range without compromising performance or causing premature wear.
  • Environmental Factors: Consider the operating environment of the application. Evaluate factors such as temperature extremes, moisture, dust, chemicals, and potential exposure to corrosive substances. Select track bearings that are designed to withstand the specific environmental conditions to ensure optimal performance and longevity.
  • Track and Rail Compatibility: Assess the compatibility of the track bearings with the existing track or rail system. Consider factors such as track geometry, dimensional requirements, and mounting options. Ensure that the selected bearings are suitable for the specific track or rail design to facilitate proper installation, alignment, and smooth operation.
  • Maintenance and Lubrication: Evaluate the maintenance and lubrication requirements of the track bearings. Consider factors such as the need for regular maintenance, lubrication intervals, and the availability of suitable lubricants. Choose bearings that align with the desired maintenance practices and provide appropriate lubrication options based on the application’s operational demands.
  • Expected Lifespan and Reliability: Determine the desired lifespan and reliability expectations for the track bearings. Consider factors such as the projected operating hours, duty cycles, and the criticality of the application. Select bearings from reputable manufacturers known for producing high-quality, reliable products that align with the expected lifespan and reliability requirements.
  • Cost Considerations: Evaluate the cost-effectiveness of the track bearings. Consider the initial purchase cost as well as the long-term costs associated with maintenance, replacement, and potential downtime. Strive for a balance between the upfront investment and the overall value provided by the bearings in terms of performance, reliability, and longevity.

It is essential to consult with bearing manufacturers or industry experts who can provide guidance and recommendations based on the specific application requirements. By considering these factors and seeking expert advice, you can select the right track bearings that best meet the needs of your particular application.

track bearing

Can track bearings withstand harsh environments or exposure to contaminants?

Track bearings are designed to operate in a wide range of environments, including harsh conditions and exposure to contaminants. However, the ability of track bearings to withstand such environments depends on their specific design, materials, and protective measures. Here’s a detailed explanation:

Many track bearings are engineered with features that enhance their resistance to harsh environments and contaminants. These features may include:

  • Sealing and Shielding: Some track bearings are equipped with seals or shields that provide a physical barrier against contaminants such as dirt, dust, water, and debris. These seals or shields help prevent the entry of contaminants into the bearing’s internal components, reducing the risk of damage and premature wear.
  • Corrosion Resistance: Track bearings intended for use in corrosive environments are often constructed from materials that offer high corrosion resistance. Stainless steel, for example, is commonly used due to its ability to withstand exposure to moisture, chemicals, and other corrosive substances.
  • Specialized Coatings: Some track bearings may feature specialized coatings or surface treatments that provide additional protection against contaminants and harsh conditions. These coatings can enhance the bearing’s resistance to corrosion, abrasion, and chemical exposure.
  • High-Temperature Capability: Certain track bearings are designed to withstand high-temperature environments. They are typically constructed using heat-resistant materials and lubricants that can maintain their structural integrity and performance even under extreme heat.
  • Environmental Sealing: In applications where track bearings are exposed to extreme conditions, such as underwater or in highly dusty environments, special environmental sealing measures may be employed. These measures can include the use of advanced sealing technologies or the encapsulation of the bearings within protective housings.

While track bearings are designed to withstand harsh environments and exposure to contaminants, it is important to note that their performance and longevity can still be affected over time. Regular maintenance, including cleaning, inspection, and lubrication, is crucial to ensure proper functioning and to mitigate the impact of contaminants on the bearings.

It is recommended to consult the manufacturer’s specifications and guidelines for the track bearings being used in a specific application. Manufacturers often provide information on the environmental ratings and limits of their bearings, helping users determine the suitability of the bearings for particular harsh environments or exposure to contaminants.

By selecting track bearings with appropriate features, materials, and protection, and by implementing proper maintenance practices, it is possible to enhance the bearings’ ability to withstand harsh environments and exposure to contaminants, thereby maximizing their performance and longevity.

track bearing

Can you explain the different types of track bearings used in industrial and mechanical systems?

Track bearings, also known as track rollers or track follower bearings, come in various types to suit different industrial and mechanical system requirements. Let’s explore the different types of track bearings commonly used in these applications:

  • Yoke Type Track Rollers: Yoke type track rollers are a popular type of track bearing characterized by their thick outer rings. They are designed to handle high radial loads and moderate axial loads. Yoke type track rollers feature an inner ring with a stud for mounting on a shaft or stud. They are widely used in applications such as conveyors, cam mechanisms, material handling systems, and agricultural machinery.
  • Stud Type Track Rollers: Stud type track rollers are similar to yoke type track rollers but lack an inner ring. Instead, they have a stud that serves as the mounting component. Stud type track rollers are suitable for applications with limited space or where the outer ring can be directly mounted onto a mating surface. They are commonly used in applications such as cam mechanisms, indexing equipment, and tensioning systems.
  • Cam Followers: Cam followers, also known as cam bearings or track followers, are track bearings designed specifically for cam-driven systems. They have a stud or shaft for mounting and a built-in roller or needle bearing. Cam followers follow the profile of a cam, converting the rotary motion of the cam into linear or oscillating motion. They are used in applications such as printing presses, packaging machinery, textile machinery, and automotive engines.
  • Guiding Track Rollers: Guiding track rollers are track bearings designed to provide precise and guided linear motion. They feature a thick outer ring with a track or guide surface. Guiding track rollers are commonly used in material handling systems, conveyor systems, and automated machinery to facilitate smooth and controlled movement along a track or guide rail.
  • V-Groove Track Rollers: V-groove track rollers have a specialized V-shaped groove on the outer ring. This groove allows the rollers to run on V-shaped tracks or rails, providing accurate alignment and guidance. V-groove track rollers are used in applications such as track systems, sliding gates, and linear motion guides.
  • Flanged Track Rollers: Flanged track rollers feature an additional flange on the outer ring. The flange helps in axial guidance and prevents the track roller from shifting or tilting under axial loads. Flanged track rollers are commonly used in applications such as cam mechanisms, linear motion systems, and conveyor systems.
  • Idler Track Rollers: Idler track rollers are non-powered track rollers used to support and guide conveyor belts, chains, or other moving components. They are typically used in material handling systems, conveyor systems, and packaging machinery.

These different types of track bearings offer versatility and flexibility in industrial and mechanical systems. Depending on the specific application requirements, engineers and designers can select the most suitable type of track bearing to ensure smooth motion, reliable operation, and efficient load support. The choice of track bearing type depends on factors such as load capacity, space constraints, track configuration, and environmental conditions.

China factory Guide Wire Straightening Wheel A507/A603/A806/A1001/A1002/A150 Track Roller Bearing   bearing bronzeChina factory Guide Wire Straightening Wheel A507/A603/A806/A1001/A1002/A150 Track Roller Bearing   bearing bronze
editor by CX 2024-03-03

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